高機能パレタイズロボット
Robot Palletzer
The palletizing process is automated using cutting-edge robotic technology.
Eliminates manual work and increases productivity.
パレタイズ分野のパイオニアとして培ったノウハウを結集し誕生したパレタイズロボット『ロボットパレタイザA シリーズ』。ハイスペックなロボット本体に加え、オークラが誇るコンベヤなど周辺装置をセットアップすることで、現場に最適なパレタイズシステムをご提供します。
Features of Robot Palletzer
- 1
High performance with large payload capacity
The payload capacity is 100 kg for the low-speed A400V, and up to 350 kg for the Ai1800-W. Even heavy workpieces can be loaded reliably.
- 2
Wide operating area of 6 pallets
With a wide operating range of 360 degrees rotation angle (R axis), it can handle stacking of up to six pallets.
- 3
Energy-saving design
A unique control mechanism that utilizes a small servo motor achieves highly efficient operation.
- 4
Space-saving layout
If there is not enough installation space, a layout with a conveyor directly below the robot or the compact Ai1800-C can be used.
- 5
UL and CE marking compliant
The robot's structure complies with UL *1 and CE *2 marking safety standards, conforming to international safety standards.
*1 Underwriters Laboratories Inc., USA
*2 Safety mark conforming to the European EC Directive
Lineup
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High-speed type
Ai1800Ⅱ
Processing capacity: 1720 cycles/h
Payload: 160kg -
High-speed compact type
Ai1800Ⅱ-C
Processing capacity: 1720 cycles/h
Payload: 160kg -
Highly portable type
Ai1800Ⅱ-W
Processing capacity: 500 cycles/h
Payload: 350kg -
Standard type
Ai700
Processing capacity: 700 cycles/h
Payload capacity: 140kg, 160kg (option: add counterweight) -
Low speed type
A400V
Processing capacity: 400 cycles/h
Payload: 100kg
movie
Robot Hand
A wide variety of robot hands that enable palletizing of various workpieces
パレタイズロボットの機能はハンドで決まります。ワークに適さないハンドは、ワークを傷めたり、積付け姿が不安定になります。この分野で圧倒的な実績を誇るオークラは、豊富な経験とノウハウを活かし、様々なロボットハンドを開発。標準タイプに加え、ワークやパレタイズ条件に合わせた最適なオーダーハンドをご用意いたします。
Standard Hand
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S type
For cardboard cases
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C type
For cardboard cases
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F type
Cardboard cases
For P box -
KP type
Cardboard cases
Can also be used as P box -
DA type
For cardboard bundles
-
B type
For paper bags and plastic bags
Order hand example
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Oricon is definitely
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For hard-to-grasp 1.8L bottles
Poly cases too -
6 cases in one shelf
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Wrap-around case
4 pieces together -
Pails are also securely held
grip -
Beer cases too
6 pieces together
controller
ティーチングからメンテナンスまで、“使い勝手”のよい先進のコントローラ
A robot controller with Okura's latest palletizing software built in.
Control robot movements with high reliability and precision.
We also pursue convenience for users in every situation, from installation to operation and maintenance.
Features
-
01
Various adjustments can be made using only the controller
With Okura's controller, stacking positions and work size can be easily changed on the touch panel screen.
-
02
Uses an expandable I/O board
Up to three I/O boards with 40/32 input/output points can be added. Furthermore, Peripheral Devices such as conveyors can be controlled using the built-in PLC.
-
03
Additional axes can be controlled
It is also possible to control up to two axes of servo equipment other than robots.
This single controller can also be used to control devices other than robots, helping to reduce costs and installation space.
-
04
Unitized parts make replacement easy
The controller components are modularized, allowing for easy replacement in the unlikely event of a malfunction, minimizing downtime.
* Unitized parts: Servo amplifier unit (replaceable on an axis-by-axis basis), servo power supply unit -
05
Connects to various Peripheral Devices with reduced wiring: "Fieldbus compatible"
Compatible with field buses such as CC-Link, AnyWire, and Ethernet I/P. Connects to a variety of devices with minimal cables.
Basic specifications
| Model | RC1300 (For Ai1800Ⅱ, Ai1800Ⅱ-C, Ai1800Ⅱ-W) |
RC1200 (For Ai700, A400V) |
|
|---|---|---|---|
| size | 800W x 640D x 1150H | ||
| mass | 180kg | 175kg | |
| Ambient temperature and humidity | 0~40℃ | ||
| Power requirements | 6.5kVA | 2.5kVA | |
| Input/Output Points | 120 input points, 96 output points | ||
| Display section | 8.4-inch TFT color | ||
| Maximum controllable axes | 6-axis | ||
| Number of axes that can be controlled by built-in PLC | 2-axis | ||
| Number of robot sequence commands | about 70 | ||
| Brake release switch | In-panel switch | ||
| Number of built-in PLC steps | High speed 200, normal 4,500 | ||
| Hand short circuit protection | Yes (separated from other I/O) | ||
| Maximum Number of Programs | 1,100 (standard program) | ||
| Number of built-in PLC instructions | 124 | ||
| Number of NFBs that can be installed | Maximum 4 units* (Maximum number of motors: 24 units, Maximum motor capacity: 12kW) | ||
| In-panel cooling | Internal circulation | ||
* Varies depending on system conditions.
Note: The conveyor can be controlled by the built-in PLC. Please contact us for details. An external conveyor control unit can be installed. The magnetic switch is installed outside the controller.
Standard software (control)
"OXPA-Qm Series" support software for quick teaching
The OXPA-Qm series is application software developed on Windows that allows teaching on a PC. When you need to add patterns due to a change in product type, you can use it for quick teaching by simply installing it on your PC.
No on-site teaching required
To add teaching, simply input the product dimensions and select the stacking pattern. Then, send the data to the robot to complete the process.
Additional registration is easy
Approximately 1,100 standard stowage patterns can be registered. Original patterns other than the standard stowage patterns, such as fractional stowage, can also be easily created and registered.
System Configuration
パレタイズロボットを中心に豊富な周辺機器で最適なシステムをご提案
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Infeed Conveyor
Workpieces are sent to the station conveyor at regular intervals.
-
Bag flattener included
ConveyorWhen transporting bags, this belt conveyor with a bag flattener flattens the bags and supplies them to the station conveyor.
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Station Conveyor
It positions the workpiece in the correct position so that the robot can properly grasp and lift it.
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Pallet Dispenser
Empty pallets are automatically fed one by one onto Pallet Conveyor.
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Pallet Conveyor
The empty pallet is stopped at its position and waits for palletizing to complete.
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Discharge Conveyor
They are temporarily stored until the actual pallets are removed.
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Intrusion prevention fence
It encloses the robot's operating area and isolates workers from the operating area.
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indicator light
It is attached to an anti-intrusion fence, etc., and the color of the signal tower indicates "in operation" or "in work", etc.
option
ALC (Area Limit Controller)
"ALC" is an optional safety device that minimizes the robot's operating area. Conventionally, it was necessary to install an intrusion prevention fence around the robot's maximum operating range, but by installing ALC, the operating range can be limited, resulting in significant space savings.
For example, if Robot Palletzer Ai1800 is equipped with ALC (Autoclaved Lightweight Concrete), space savings can be achieved as shown in the diagram below.
*Dimensions calculation conditions: Item dimensions 300 x 450 mm, handle size 300 x 600 mm
Safety sensor (optional)
Safety protection device supporting the intrusion prevention fence
The "Safety Sensor" is an optional safety device designed to enhance the safety of Robot Palletzer.
Depending on your application, please choose from two types: a safety laser scanner and a safety light curtain.
Safety Laser Scanner
-
Anticipated dangerous scene
The safety switch on the intrusion prevention fence was disabled, and someone entered the robot's operating range from the station conveyor area.
-
Safety laser scanners
It identifies the feet of people who enter the scan range and detects people who are trying to enter or have already entered that area.
Robot Palletzer will stop. 
Safety Light Curtains
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Anticipated dangerous scene
They walk above or below the station conveyor, entering the robot's operating range.
-
For safety light curtains
Multiple light rays emitted from the light-emitting unit to the light-receiving unit form a protective curtain. If an intruder blocks the light from the curtain, Robot Palletzer detects danger and stops.
Delivery example
logistics
Co-op delivery items are collected using the latest Picator 2, achieving efficiency and labor savings.
Kawataki Corporation
detail
food
Promoting the renewal of Robopale in its 26th year. Dual effect of adapting to the new warehouse and improving productivity.
Miyoshi Oils & Fats Co., Ltd.
Kobe Factory
detail
beverage
国内最大規模の宅配水工場。 出荷にはトラックローダTL-15が威力。
Premium Water Products Co., Ltd.
detail
logistics
A new collection system will improve efficiency for the expanding variety of products.
Coop Deli Consumers' Cooperative Union
detail
food
The downstream area is automated with material handling equipment. Pallet transport is performed by 13 AGVs.
Greenwood Factory Co., Ltd.
detail
manufacturing
The state-of-the-art factory has eight Robopalés. A food tray container stacking line.
FP Corporation
Kansai Factory
detail
food
From manual loading to robots. Drastic changes in the working environment and increased productivity.
Futaba Foods Co., Ltd.
Kitsuregawa Factory
detail
food
Vision robots demonstrate their power by automating rice bag depalletizing.
Yamatane Co., Ltd.
Inzai Rice Milling Center
detail
beverage
By introducing seven Robot Palletzer and other equipment, we have achieved mass production and stable supply.
Tomoe Dairy Co., Ltd.
Second Factory
detail
food
Automated line for frozen processed foods. Equipped with Robot Palletzer.
Marukei Foods Co., Ltd.
detail
food
An automated clam shipping line. Robot Palletzer and other technologies increase production capacity fivefold.
Kogyo Suisan Co., Ltd.
Atsumi Shellfish Shipping Center
detail
food
Miso palletizing line. Three Robopales stack 122 different types of miso.
Oita Miso Cooperative Association
detail